Xinxiang Xinda Boiler Container Co., Ltd.
Main products:Pyrolysis Plant,Boiler,Still Kettle
Products
Contact Us
  • Contact Person : Mr. Li Jason
  • Company Name : Xinxiang Xinda Boiler Container Co., Ltd.
  • Tel : 86-373-5593064,15903888707
  • Fax : 86-373-5591968
  • Address : Henan,Xinxiang city,South of xiaoji zhonglian road, Xinxiang county, Henan China
  • Country/Region : China
  • Zip : 453731

2012 new design recycling plant for crude oil

2012 new design recycling plant for crude oil
Product Detailed
1.get high value oil from scrap tire, plastic 2.provide technology transfer 3.turn rubbish into wealth 4.pollution-free

1.working process:

Firstly ,put the raw material into the furnace and seal the feed inlet system.

secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .the reactor will slowly heat ,when the temperature 

reach around 250 degree celsius,it will produce oil gas .

oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil.

the gas which can not liquid under normal pressure ,which will be desinged to back to combustion system to 

instead the fuel material to burn the reactor which can save energy very much .

after finishing oil produce ,the temperature of reactor will go down ,in the same time ,carbon black will be discharged automatically.

Lastly,when the temperature fall to 100 degree celsius,worker could open the door of reactor to discharge of steel wire, then can start another batch working. 

 

2. Introduction

Fristly:We have four models as below:

XDZ-06 per batch can do 5tons, you can do 3batch in 2days, so average is 6ton,

XDZ-08 per batch can do 7tons, you can do 3batch in 2days, so average is 7.5ton,

XDZ-10 per batch can do 9tons, per day per batch.

XDZ-12 per batch can do 11tons,per day per batch.

Secondly: processing time

XDZ-06 feeding time is 2 hours, processing time is 7 hours, cooling time is 2 hours, slag come out time is 2 hours.

XDZ-08 feeding time is 2 hours, processing time is 8 hours, cooling time is 2 hours, slag come out time is 2 hours.

XDZ-10 feeding time is 2-3 hours, processing time is 10 hours, cooling time is 2-3 hours, slag come out time is 2-3 hours.

XDZ-12 feeding time is 3 hours, processing time is 12 hours, cooling time is 3 hours, slag come out time is 3 hours.

Thirdly: Power and fuel

XDZ-06 Totally is 11KW

XDZ-08 Totally is 13KW

XDZ-10 Totally is 16KW

XDZ-12 Totally is 20KW

You just need heat the reactor with fuel at the beginning time, when oil gas produce, you can use gas to heat the reactor. So generally, per ton raw material need 60kg coal, except coal, you also can use firewood, fuel oil, gas and so on.

Fourth: Delivery time and warranty time

We can make sure deliver the machine within 15 days after receiving the deposit (30% of total amount).

The warranty period for reactor is 1 year, and other part except spare parts is 1 year. The problem caused by wrong operation of workers shall not be responsible by our company. Within the warranty time, something wrong, just call us, we solve it immediately.

Fifth: installation

After you order the machine, we will send the engineer install and debug the machine and train your workers. When the machine runs several times and everything is ok, technician will leave.

We will supply the catalyst formula after you order the machine, you can buy it from your local market.

Sixth:container

XDZ-06 needs two 40HQ containers.

XDZ-08 needs two 40HQ containers.

XDZ-10 needs one Flat rack and one 40HQ container.

XDZ-12 needs one Flat rack and one 40HQ container.

3.Main features

Safety:

1.With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Vacuum system will prevent oil gas from  going back to reactor and causing accident.

3. Professional thermometer, pressure gauge and safety valve.

4.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Environment friendly:

1.Well water dedusting system can avoid black smoke.

2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

Long service life:

1.Material: Q245R special steel plate ,thickness 16mm.

2. Welding: Automatic welding machine with heating treatment

3. The service life of the reactor will be 8 years

4.Feasible analysis report

Take waste tire oil refining equipment processing 10 tons for  example

No.

Item

Cost of Per Batch

1

10 tons of waste tires

10T×238.4USD/T=2,384USD

2

0.4 tons of coal

0.4T×127USD/T=50.8USD

3

Water and electricity

200×0.15USD=30USD

4

Workers

4×15.8USD=63.2USD

5

Total Cost

2,528USD

   

NO.

Item

Income

1

Crude Oil

10T×45%×715.4USD/T=3,219.3USD

2

Carbon Black

10T×35%×82.6USD/T=289.1USD

3

Steel Wire

10T×13%×349.7USD/T=454.6USD

4

Gross Profit

3,963USD

5

Daily Net Profit

3963USD -2528USD =1,435USD

6

Monthly Net Profit

1435×25=35,875USD

7

Yearly Net Profit

35875USD×10=358,750USD

 

5. Characters

1) Safety: XDZ tire pyrolysis plant is equipped with many safety measures such as pressure gauge, safety valve and alarming devices. If there is extra pressure inside the reactor, alarming system will be ring, if no workers hear this, do not worry, the safety valve will be automatically to decrease inside pressure. Besides

oil-water separator and anti-back fire device stop the waste gas back into reactor so that we avoid the possibility that burning gas go back into reactor, then we avoid the dangerous of explosion.

2) Higher oil yield rate: XDZ tire pyrolysis plant adopted the most advanced independent cooling system we concentrate on pre-long the cooling time and increase cooling area so that cool more oil gas and get more oil. Besides we use catalyst when we pyrolysis tire, so that we can make fully pyrolysis for tires and increase make full use of the tire materials and make good quality oil. At same time with our 20 years experience of making tire oil, our engineer can transfer our best operation skills which how can make more oil.

3)Environmental friendly : XDZ tire pyrolysis plant have a whole set of carbon black discharging system which can collect the carbon black under the sealing condition it is very clear. After collecting carbon black into bags, we can use carbon black fuel machine to turn the carbon black into fuel then u can make money from carbon black. Besides smoke from burning coal or wood can be filtered by our dust removing system, draught fan and cooling chimney will further remove the dust. At last emission from chimney no color no smelling and no pollution.

4) Energy saving: XDZ tire pyrolysis plant is equipped with waste gas (methane, ethane, propane, hydrogen etc) recycling system, which can recycle the gas back into the furnace to heat reactor. Fuel is also a cost for customers, this system can save customers’ cost at same time we protect our environment.

5) Fully Automatic:XDZ tire recycling plant is fully automatic. Our plant is equipped with auto-feeder, which can put 10 ton tires into reactor with 2-3 hours instead of manpower loading with 6-7 hours. From feeding to discharging all the process is automatic. We called “Idiot Plant”, it means our plant is very easy to operate, as it is very highly automatic. If you wanna know more our plant regarding automatic, pls send us inquiry, we will offer more details.

6) After-sales service: After purchasing our plant, we would send our engineer to instruct your workers to install your plant at same time training your workers how to operate plant correctly. Each of engineer from our company has many years experience of installation and making tire oil. Operating plant correctly decides tire oil yield rate directly and your workers’ safety.

7) Running plant factory:XDZ factory owns the biggest demo plant factory, where there are completed installed 5 generation tire pyrolysis plants, 4 generation tire pyrolysis plant, waste oil distillation plant etc. pls see some photos of demo plant below. Besides our oil product lab is same with plant factory. If u wanna see the running plant, that is best choice.

 

8) Company concept: "shared, happy, growing", we regard "no perfect individual, only perfect team "as our motto. We will go from strength to strength in the process of sharing and happy, we will try our best to offer satisfied service and grow up with customers from over the world.

India installation

 

 

 

Our factory:

2012 new design recycling plant for crude oil



Copyright Notice @ 2008-2022 ECVERY Limited and/or its subsidiaries and licensors. All rights reserved.